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Elliptical, oval and rectangular tube development

The straight tube of elliptical, flat-oval (obround) or rectangular section, and the rectangular tube cut at an angle. The plate is a rectangle whose length is the section perimeter on the neutral axis.

Elliptical Tube

A shell of elliptical section. The pattern is rectangular, but its length is the perimeter of the ellipse — no closed form, so it is integrated.

Oval Tube

The obround tube: two semicircles joined by two straight runs. The easiest shape to form after the circle — only two radii, and they are equal.

Truncated Rectangular Tube

Rectangular duct ending on a tilted plane — a roof, a sloping wall. The mouth becomes four runs: straight on two faces, sloping on the two sides.

Which tube to use

What they all share

A straight tube of any section opens into a rectangle: the height is the tube height and the length is the section perimeter on the neutral axis. For the oval, the perimeter is 2 × L + π × (D − t), with L the straight side; the ellipse has no closed formula, and its perimeter is calculated numerically.

The bend or roll lines are marked on the opened plate, and an angle cut becomes a wave or a sloping straight line depending on the face. The result comes with the ordinates, the PDF template at 1:1, the DXF and the 3D view.

Frequently asked questions

How do I work out the plate for an oval duct?
Length = 2 × L + π × (D − t) and height = H, with L the straight side, D the width of the rounded ends and t the thickness. The Oval Tube page does the sum and marks where the plate bends and where it is rolled.
Oval or elliptical duct?
The oval (obround) has straight sides and semicircular ends, and it is what duct shops make: rolled at the ends, flat in the middle. The ellipse is a continuous curve with no straight run; it appears in part openings and in formed ducts. Equal dimensions give different perimeters.
Where are the bend lines on a rectangular tube?
On the four corners, marked on the opened plate; with the angle cut, two faces come out with a sloping edge and the other two straight. The PDF template carries the lines at 1:1.

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